Description
range of product | Altistart 48. | |
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product or component type | Soft starter. | |
product destination | Asynchronous motors. | |
product specific application | Heavy duty industry and pumps. | |
device short name | ATS48. | |
power supply voltage | 208…690 V – 15…10 %. | |
motor power kW | 132 kW at 230 V for severe applications. 160 kW at 230 V for standard applications. 250 kW at 400 V for severe applications. 250 kW at 440 V for severe applications. 315 kW at 400 V for standard applications. 315 kW at 500 V for severe applications. 315 kW at 525 V for severe applications. 355 kW at 440 V for standard applications. 400 kW at 500 V for standard applications.. 400 kW at 525 V for standard applications. 400 kW at 660 V for severe applications. 500 kW at 690 V for severe applications. 560 kW at 660 V for standard applications. 560 kW at 690 V for standard applications. | |
motor power hp | 150 hp at 208 V for severe applications. 200 hp at 230 V for standard applications. 350 hp at 460 V for severe applications. 400 hp at 460 V for standard applications. 400 hp at 575 V for severe applications. 500 hp at 575 V for standard applications. | |
power dissipation in W | 1386 W for standard applications. 1731 W for standard applications. | |
utilisation category | AC-53A. | |
type of start | Start with torque control (current limited to 5 In). | |
Icl nominal current | 590 A for connection in the motor supply line for standard applications. 590 A for connection in the motor supply line for severe applications. |
assembly style | With heat sink. | |
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function available | External bypass (optional). | |
power supply frequency | 50…60 Hz – 5…5 %. | |
power supply frequency limits | 47.5…63 Hz. | |
device connection | In the motor supply line. | |
discrete output number | 2 | |
discrete output type | (LO1) logic output 0 V common configurable. (LO2) logic output 0 V common configurable. (R1) relay outputs fault relay NO. (R2) relay outputs end of starting relay NO. (R3) relay outputs motor powered NO. | |
output absolute accuracy precision | +/- 5 % | |
minimum switching current | 10 mA at 6 V DC for relay outputs. | |
maximum switching current | Logic output 0.2 A at 30 V DC. Relay outputs 1.8 A at 230 V AC inductive load, cos phi = 0.5 20 ms. Relay outputs 1.8 A at 30 V DC inductive load, cos phi = 0.5 20 ms. | |
discrete input number | 5 | |
discrete input type | PTC, 750 Ohm at 25 °C. (Stop, Run, LI3, LI4) logic, <= 8 mA 4300 Ohm. | |
discrete input voltage | 24 V <= 30 V. | |
discrete input logic | Positive logic Stop, Run, LI3, LI4 at State 0: < 5 V. and <= 2 mA at State 1: > 11 V, >= 5 mA. | |
starting current | 0.4…1.3 Icl adjustable. | |
analogue output type | Current output AO: 0-20 mA or 4-20 mA, impedance <500 Ohm. | |
communication port protocol | Modbus | |
connector type | 1 RJ45 | |
communication data link | Serial | |
physical interface | RS485 multidrop. | |
transmission rate | 4800, 9600 or 19200 bps. | |
max nodes number | 31 | |
protection type | Phase failure: line Thermal protection: motor Thermal protection: starter | |
marking | CE | |
operating position | Vertical +/- 10 degree. | |
height | 670 mm | |
width | 400 mm | |
depth | 300 mm | |
net weight | 51.4 kg | |
Motor power range AC-3 | 110…220 kW at 200…240 V 3 phases. 250…500 kW at 380…440 V 3 phases. 250…500 kW at 480…500 V 3 phases. | |
motor starter type | Soft starter |
electromagnetic compatibility | Conducted and radiated emissions level A. conforming to IEC 60947-4-2. Damped oscillating waves level 3 conforming to IEC. 61000-4-12. Electrostatic discharge level 3 conforming to IEC. 61000-4-2. Immunity to electrical transients level 4 conforming. to IEC 61000-4-4. Immunity to radiated radio-electrical interference level 3 conforming to IEC 61000-4-3. Voltage/current impulse level 3 conforming to IEC 61000-4-5. | |
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standards | EN/IEC 60947-4-2. | |
product certifications | NOM 117. CSA GOST. DNV. CCC C-Tick. TCF. UL SEPRO. | |
noise level | 55 dB | |
relative humidity | 0…95 % without condensation .or dripping water conforming to EN/IEC 60068-2-3. | |
ambient air temperature for operation | 40…60 °C (with current derating of 2 % per °C). -10…40 °C (without derating). | |
ambient air temperature for storage | -25…70 °C | |
operating altitude | <= 1000 m without derating. > 1000…2000 m with current derating of 2.2 % per additional 100 m . |
The ATS48C59Y, manufactured by Schneider Electric, is a robust and reliable soft starter designed for the smooth and efficient operation of asynchronous motors. This soft starter is part of the Altistart 48 series, known for its advanced motor control capabilities and energy efficiency. It is engineered to handle high-demand applications, ensuring the longevity and optimal performance of motors in various industrial settings.
Key Features
Smooth Motor Start and Stop
The primary function of the ATS48C59Y is to provide a controlled start and stop for asynchronous motors, reducing mechanical stress and electrical inrush currents. By gradually increasing the motor voltage, the soft starter ensures a smooth acceleration, which minimizes wear and tear on the motor and connected equipment. Similarly, it offers a controlled deceleration, preventing abrupt stops that can cause mechanical shocks.
Advanced Motor Protection
The ATS48C59Y is equipped with comprehensive motor protection features, safeguarding against common issues such as overloads, phase imbalances, and short circuits. It continuously monitors motor parameters and can shut down the motor in case of abnormal conditions, preventing potential damage and ensuring safe operation. This protection enhances the motor’s lifespan and reduces downtime due to maintenance and repairs.
Energy Efficiency
Energy efficiency is a significant advantage of using the ATS48C59Y soft starter. By optimizing the starting current and reducing energy consumption during motor acceleration, it helps lower energy costs. The device’s ability to adjust the motor’s power factor and reduce electrical losses contributes to overall energy savings, making it an environmentally friendly choice for industrial operations.
User-Friendly Interface
The ATS48C59Y features an intuitive user interface with a clear display and easy-to-navigate menus. This interface allows operators to configure settings, monitor motor performance, and diagnose issues quickly. The user-friendly design ensures that even personnel with limited technical expertise can operate and maintain the soft starter effectively.
Flexible Communication Options
This soft starter offers flexible communication capabilities, supporting various industrial communication protocols such as Modbus, Ethernet, and Profibus. These options enable seamless integration with existing automation systems, facilitating real-time monitoring and control. The communication features ensure that the ATS48C59Y can be incorporated into diverse industrial networks, providing valuable data for process optimization and maintenance planning.
Applications
The ATS48C59Y is suitable for a wide range of industrial applications, including:
Pumps and Fans
In pump and fan applications, the ATS48C59Y ensures smooth operation by controlling the starting and stopping of motors. This soft starter minimizes water hammer in pumps and reduces mechanical stress in fans, enhancing the lifespan and reliability of the equipment. Its precise control also helps maintain consistent flow rates and pressure levels.
Conveyors
Conveyor systems benefit from the soft starting and stopping capabilities of the ATS48C59Y. By preventing sudden jolts, it reduces the risk of material spillage and mechanical damage to the conveyor components. This controlled operation enhances the efficiency and safety of material handling processes in industries such as manufacturing, mining, and logistics.
Compressors
For compressors, the ATS48C59Y provides smooth acceleration and deceleration, reducing wear on the motor and associated mechanical components. This control helps maintain consistent pressure levels and improves the overall efficiency of pneumatic systems. The soft starter’s protection features also prevent damage due to electrical faults and mechanical overloads.
HVAC Systems
In HVAC applications, the ATS48C59Y ensures the reliable and efficient operation of motors driving fans, pumps, and compressors. Its ability to manage starting currents and protect motors from electrical faults makes it an ideal choice for maintaining optimal environmental conditions in commercial and industrial buildings.
Integration and Compatibility
The ATS48C59Y is designed to integrate seamlessly with other components of Schneider Electric’s automation and control systems. Its compatibility with standard communication protocols and flexible configuration options make it easy to incorporate into existing systems. This integration capability enhances overall system performance and simplifies maintenance and upgrades.
Technical Specifications
Voltage and Power Range
The ATS48C59Y is designed for use with motors operating at voltages between 208 to 690V. It can handle motor power ratings up to 110 kW (150 HP) at 400V, making it suitable for a wide range of medium to large motor applications.
Compact Design
Despite its advanced features and capabilities, the ATS48C59Y has a compact and space-saving design. This compactness allows for easy installation in existing control panels and enclosures, reducing the need for additional space and infrastructure modifications.
Environmental Tolerance
The ATS48C59Y is built to withstand harsh industrial environments. It operates reliably within a wide temperature range and is resistant to dust, moisture, and vibrations. This durability ensures consistent performance in demanding conditions, minimizing the risk of downtime and extending the life of the equipment.
Maintenance and Support
Schneider Electric provides comprehensive support and maintenance services for the ATS48C59Y soft starter. Users can access technical support, training, and resources to ensure optimal operation and maintenance of the device. Regular firmware updates and software enhancements keep the soft starter up-to-date with the latest technological advancements and industry standards.
Conclusion
The ATS48C59Y soft starter for asynchronous motors is a powerful and versatile solution for industrial motor control. Its advanced features, including smooth start/stop functions, comprehensive motor protection, and energy efficiency, make it an ideal choice for various applications. The user-friendly interface, flexible communication options, and robust design ensure reliable performance and ease of integration. With Schneider Electric’s support and maintenance services, the ATS48C59Y is a reliable and efficient solution for modern industrial automation systems.