Description
| Range of Product | Altivar 32. |
|---|---|
| Product or Component Type | Variable speed drive.. |
| Product destination | Synchronous motors.. Asynchronous motors. |
| Product Specific Application | Complex machines.. |
| function available | – |
| Assembly style | With a heat sink. |
| Component name | ATV32 |
| EMC filter | Class C2 EMC filter integrated. |
| Phase | 3 phase. |
| [Us] rated supply voltage | 380…500 V = 15…10%. |
| Supply voltage limits | 323…550 V.. |
| Supply frequency | 50…60 Hz – 5…5 %. |
| Network Frequency | 47.5…63 Hz. |
| Motor power kW | 2.2 kW, 380–480 V. |
| Maximum Horse Power Rating | 3 hp, 380…480 V. |
| Line current | 6.6 A, 500 V, 3 phase, 2.2 kW, / 3 hp. 8.7 A, 380 V, 3 phase, 2.2 kW, / 3 hp. |
|---|---|
| Apparent power | 5.7 kVA, 500 V, 3 phase, 2.2 kW, / 3 hp. |
| Prospective line Isc | 5 kA, 3 phases. |
| Nominal output current | 5.5 A, 4 kHz, 500 V, 2.2 kW, / 3 hp. |
| Maximum transient current | 8.3 A 60 s 2.2 kW/3 hp. |
| Output frequency | 0.0005…0.599 kHz. |
| Nominal switching frequency | 4 kHz |
| Switching frequency | 2–16 kHz adjustable. |
| Speed range | 1…100 asynchronous motor in open-loop mode. |
| Speed accuracy | +/- 10% of nominal slip 0.2 Tn to Tn. |
| Torque accuracy | +/- 15%. |
| Transient overtorque | 170…200 % |
| Braking torque | <= 170% with the braking resistor. |
| Asynchronous motor control profile | Voltage/frequency ratio: energy savings, quadratic U/F. Flux vector control without sensor, standard. Voltage/frequency ratio: 5 points. Flux vector control without a sensor is energy-saving. NoLoad law. Voltage/frequency ratio: 2 points. |
| Synchronous motor control profile | Vector control without a sensor. |
| Regulation loop | Adjustable PID regulator. |
| Motor slip compensation | Adjustable 0…300%. Not available in voltage/frequency ratio (2 or 5 points). Automatic, whatever the load. |
| Local signalling | 1 LED red drive voltage. 1 LED green CANopen run. 1 LED red CANopen error. 1 LED red drive fault. |
| Output voltage | <power supply voltage. |
| Noise level | 43 dB, 86/188/EEC. |
| insulation | Electrical between power and control. |
| Electrical connection | Screw terminal 0.5…1.5 mm², AWG 18…AWG 14 control) Removable screw terminals 1.5–2.5 mm2, AWG. 14–AWG 12 (motor/braking resistor). Screw terminal 1.5–4 mm2, AWG 14–AWG 10 power supply. |
| Tightening torque | 4.43 lbf.in. (0.5 N.m.), 4.4 lb/ft. control). 6.20 lbf.in. (0.7 N.m.), 7.1 lb/ft. motor/braking resistor). 5.31 lbf.in. (0.6 N.m.), 5.3 lb/ft. power supply). |
| Supply | Internal supply for reference potentiometer (1 to 10 kOhm): 10.5 V DC +/- 5%, <10 mA overload, and short-circuit protection. |
| Analogue input number | 3 |
| Analogue input type | AI1 voltage: 0…10 V DC, 30000 Ohm, 10 bits. AI2 bipolar differential voltage +/- 10 V DC 30000 Ohm 10 bits. AI3 current: 0…20 mA (or 4-20 mA, x-20 mA, 20-x mA, or other patterns by configuration): 250 Ohm, 10 bits. |
| Sampling duration | 2 ms (AI1, AI2, AI3)—analog. 2 ms AO1): analog. |
| Response time | LI1…LI6: 8 ms +/- 0.7 ms logic. R1A, R1B, and R1C 2 ms relay. R2A, R2C, 2 ms relay. |
| Accuracy | +/- 0.2 % AI1, AI2, AI3) for a temperature of -10…60 °C. +/- 0.5% AI1, AI2, AI3) for a temperature of 25 °C. +/- 1% AO1) for a temperature of 25 °C. +/- 2% AO1) for a temperature of -10.60 °C. |
| Linearity error | +/- 0.2–0.5% of the maximum value (AI1, AI2, AI3). +/- 0.3% AO1). |
| Analogue output number | 1 |
| Analogue output type | AO1 software-configurable current 0…20 mA, 800 Ohm, 10 bits. AO1 software-configurable voltage: 0…10 V, 470 Ohm, 10 bits. |
| Discrete output number | 3 |
| Discrete output type | Configurable relay logic (R1A, R1B, and R1C): NO/NC: 100000 cycles. Configurable relay logic R2A, R2B) NO – 100000 cycles Logic LO). |
| Minimum switching current | 5 mA, 24 V DC, configurable relay logic. |
| Maximum switching current | R1 3 A 250 V AC resistive, cos phi = 1. R1 4 A 30 V DC resistive, cos phi = 1. R1, R2 2 A 250 V AC inductive, cos phi = 0.4. R1, R2 2 A 30 V DC inductive, cos phi = 0.4. R2 5 A 250 V AC resistive, cos phi = 1. R2 5 A 30 V DC resistive, cos phi = 1. |
| Discrete input number | 7 |
| Discrete input type | Programmable (sink/source) LI1… LI4 24… 30 V DC level 1 PLC. Programmable as a pulse input of 20 kpps (Li5) at 24–30 V DC level 1 PLC. Switch-configurable PTC probe LI6) 24–30 V DC. Safe torque off STO: 24–30 V DC, 1500 Ohm. |
| Discrete input logic | Negative logic (sink) LI1… LI6), > 19 V, < 13 V. Positive logic (source): LI1… LI6), < 5 V, > 11 V. |
| Acceleration and deceleration ramps | S. CUS. Linear.. Deceleration ramp adaptation. Ramp switching. Deceleration ramp automatic stop DC injection. U. |
| Braking to standstill | By DC injection. |
| Protection type | The input phase breaks the drive. Overcurrent between output phases and earth drive. Overheating protection drive. Short-circuit between motor phases drives. Thermal protection drive. |
| communication port protocol | Modbus. CANopen. |
| Connector type | 1 RJ45 on front face)Modbus/CANopen. |
| Physical interface | 2-wire RS 485 Modbus. |
| Transmission frame | RTU Modbus. |
| Types of polarization | No impedance Modbus. |
| Number of addresses | 1…127 CANopen. 1…247 Modbus. |
| Method of access | Slave CANopen. |
| Electromagnetic compatibility | 1.2/50 µs–8/20 µs surge immunity test, level 3 IEC 61000-4-5. Conducted a radio-frequency immunity test, level 3 IEC 61000-4-6. Electrical fast transient/burst immunity test, level 4 IEC 61000-4-4. Electrostatic discharge immunity test, level 3, IEC 61000-4-2. Radiated radio-frequency electromagnetic field immunity test, level 3, IEC 61000-4-3. Voltage dips and interruptions immunity test (IEC 61000-4-11). |
| Width | 2.36 in. (60 mm). |
| Height | 12.80 in (325 mm). |
| Depth | 9.65 in (245 mm). |
| Net Weight | 6.61 lb (US) (3 kg). |
| Option card | Communication card: CANopen daisy chain. Communication card CANopen open style. Communication card: DeviceNet. Communication card: EtherNet/IP. Communication card Profibus DP V1. |
| Functionality | Mid. |
| Specific application | Other applications. |
| Standards | EN 55011, class A, group 1. EN/IEC 61800-3. EN 61800-3 Environments, Category C2 EN/IEC 61800-5-1. EN 61800-3 environments 2 category C2. |
|---|---|
| Product Certifications | UL. CSA. GOST. NOM 117. C-tick. |
| Marking | CE. |
| Pollution degree | 2 EN/IEC 61800-5-1. |
| IP degree of protection | IP20 EN/IEC 61800-5-1. |
| Vibration resistance | 1 gn (13…200 Hz) EN/IEC 60068-2-6. 1.5 mm peak to peak (3…13 Hz) EN/IEC 60068-2-6. |
| Shock resistance | 15 gn 11 msEN/IEC 60068-2-27. |
| Relative humidity | 5…95 % without condensation IEC 60068-2-3. 5… 95%% without dripping water IEC 60068-2-3. |
| Ambient air temperature for operation | 14…122 °F (-10…50 °C) without derating. 122…140 °F (50…60 °C) with derating factor. |
| Ambient Air Temperature for Storage | -13…158 °F (-25…70 °C). |
| Operating altitude | <= 3280.84 ft (1000 m) without derating 3280.84…9842.52 ft (1000…3000 m) with current derating 1 % per 100 m. |
| Operating position | Vertical +/- 10 degree. |
| Category | 22152-ATV320/ATV312/ATV32 (.25 THRU 7.5HP). |
|---|---|
| Discount Schedule | CP4B. |
| GTIN | 00785901687634. |
| Returnability | No |
| Country of origin | ID |
Overview of the ATV32HU22N4 Schneider Electric Variable Frequency Drive
The ATV32HU22N4 is a versatile variable frequency drive (VFD) manufactured by Schneider Electric, designed to control the speed and torque of three-phase asynchronous motors in industrial applications. This drive belongs to the Altivar 32 series, known for its robust performance, advanced features, and ease of integration into various automation systems.
Key Features and Specifications
- Power and Performance:
- The ATV32HU22N4 is rated for a power output of 22 kW (30 HP), making it suitable for driving motors in a wide range of industrial machinery and equipment.
- It supports three-phase input voltages ranging from 380V to 500V, catering to standard industrial power configurations.
- Motor Control Capabilities:
- This VFD offers precise control over motor speed and torque, enabling optimal performance and energy efficiency in diverse applications.
- It supports various control modes, including scalar control for standard applications and sensorless vector control for applications requiring dynamic speed and torque regulation.
- Advanced Functions:
- The ATV32HU22N4 incorporates advanced functions such as integrated PID control loops, allowing for precise closed-loop control of process variables like pressure, flow, or temperature.
- It features customizable acceleration and deceleration ramps, ensuring smooth starts and stops to minimize mechanical stress and wear on connected equipment.
- User Interface and Connectivity:
- The drive is equipped with an intuitive graphical keypad for easy parameter programming and monitoring of operational status.
- It supports multiple communication protocols, including Modbus RTU, CANopen, and Ethernet/IP, facilitating seamless integration with supervisory control and data acquisition (SCADA) systems and industrial networks.
- Energy Efficiency:
- Schneider Electric emphasizes energy efficiency in the ATV32HU22N4 with features like automatic energy optimization, which adjusts motor parameters based on load conditions to reduce energy consumption.
- Variable speed operation enables the drive to match motor speed with process demand, resulting in significant energy savings over time.
- Installation and Maintenance:
- The VFD’s compact design and DIN rail mounting option simplify installation in control panels and cabinet spaces with limited room.
- It features a modular structure for easy access to components during maintenance, minimizing downtime, and ensuring continuous operation.
Applications
The ATV32HU22N4 Schneider Electric Variable Frequency Drive is suitable for a wide range of industrial applications, including:
- Pumps and fans:
- Controlling the speed of pumps and fans based on demand and optimizing energy use in HVAC systems, water treatment plants, and ventilation systems.
- Soft start and stop capabilities reduce mechanical stress on equipment, extending operational life and improving reliability.
- Conveyors and Material Handling:
- Adjusting conveyor belt speeds to match production requirements enhances throughput and efficiency in manufacturing and logistics operations.
- Precise speed and torque control ensure smooth material handling and minimize product damage during transport.
- Machine Tools and Manufacturing Processes:
- Enhancing control over machine tool operations such as cutting, milling, and grinding, improving process accuracy, and reducing cycle times.
- Integrated safety features and customizable control parameters ensure the safe and efficient operation of industrial machinery.
- Industrial Automation Systems:
- Integrating with programmable logic controllers (PLCs) and SCADA systems for centralized monitoring and control of production lines and industrial equipment.
- Real-time data exchange and diagnostic capabilities enable predictive maintenance, reducing unplanned downtime and optimizing productivity.
Benefits
- Enhanced Process Control:
- The ATV32HU22N4 provides precise speed and torque regulation, optimizing process control and product quality in industrial environments.
- Integrated PID control loops enable accurate adjustment of process variables, ensuring consistent performance under varying operating conditions.
- Energy Savings:
- Variable-speed operation reduces energy consumption compared to traditional on/off control methods, resulting in significant cost savings over the operational lifespan of equipment.
- Automatic energy optimization features adjust motor parameters based on load demand, further enhancing energy efficiency without compromising performance.
- Reliability and Durability:
- Schneider Electric’s robust design and quality manufacturing ensure reliable operation in harsh industrial environments.
- Built-in protections against overcurrent, overheating, and voltage fluctuations safeguard equipment and extend service life, reducing maintenance costs and downtime.
- Ease of Integration and Maintenance:
- The VFD’s compatibility with standard communication protocols simplifies integration into existing automation systems, reducing implementation time and costs.
- User-friendly interfaces and modular design facilitate straightforward installation, parameter programming, and maintenance tasks, enhancing operational efficiency and system availability.
Conclusion
The ATV32HU22N4 Schneider Electric Variable Frequency Drive offers a comprehensive solution for precise motor control in industrial automation applications. With its advanced features, including customizable control modes, integrated PID functionality, and energy optimization capabilities, the ATV32HU22N4 ensures efficient operation, energy savings, and reliability. Whether used in pumps, fans, conveyors, or machine tools, this VFD enhances process performance, reduces operational costs, and supports sustainable industrial practices. Schneider Electric’s commitment to innovation and quality makes the ATV32HU22N4 a trusted choice for optimizing industrial processes and improving overall system efficiency.
