BMXDD06402K Discrete Output Module X80 – 64 outputs

Description

Main

range of product	Modicon X80.
product or component type	Discrete output module.
product specific application	For severe environments.
discrete output number	64 conforming to EN/IEC 61131-2.
discrete output type	Solid state.
discrete output logic	Positive.
discrete output voltage	24 V 19…30 V DC.
discrete output current	0.1 A.

Complementary

current per channel	0.125 A
maximum current per module	6.4 A
insulation resistance	> 10 MOhm, 500 V DC.
power dissipation in	6.85 W
response time on output	1.2 ms.
paralleling of outputs	Yes : 3 maximum.
typical current consumption	160 mA at 3.3 V DC.
MTBF reliability	159924 H.
protection type	Reverse polarity protection. External short-circuit protection. overload protection. overvoltage protection.
output overload protection	With the current limiter. With an electronic circuit breaker, 0.125 A < ID < 0.185 A.
output overvoltage protection	With a transil diode.
output short-circuit protection	With an external fuse.
reverse polarity protection	Reverse-mounted diode.
voltage detection threshold	< 14 V DC preactuator fault. > 18 V DC preactuator at state 0.
maximum tungsten load	1.2 W
switching frequency	0.5/LI² Hz.
maximum overload time	15 ms
load impedance ohmic	>= 220 Ohm.
status LED	1 LED (green) + 32 channels indicator. 1 LED (green) module is operating (RUN). 1 LED per channel (green) is diagnostic. 1 LED (red) module error (ERR). 1 LED (red) module I/O.
net weight	0.15 kg.

Environment

IP degree of protection	IP20.
directives	2014/35/EU: low voltage directive. 2014/30/EU: electromagnetic compatibility.
environmental characteristic	Gas-resistant class Gx. Gas-resistant class 3C4. Dust-resistant class 3S4. Sand-resistant class 3S4. Salt resistance level 2. Mold growth-resistant class 3B2. Fungal spore-resistant class 3B2.
dielectric strength	1500 V AC at 50/60 Hz, 1 minute, output/ground. 1500 V AC at 50/60 Hz, 1 minute, output/internal logic. 500 V DC 1 minute, between groups of channels.
vibration resistance	3 gn
shock resistance	30 gn
ambient air temperature for storage	-40…85 °C.
ambient air temperature for operation	0…60 °C.
relative humidity	5…95%% at 0…60 °C without condensation.
protective treatment	Conformal coating.
operating altitude	0…2000 m. 2000–5000 m with derating factor.

Packing Units

Unit Type of Package 1	PCE
Number of Units in Package 1	1
Package 1 Height	5.5 cm
Package 1 Width	12.0 cm.
Package 1 Length	11.0 cm.
Package 1 Weight	229.2 g.
Unit Type of Package 2	S02.
Number of Units in Package 2	15
Package 2 Height	15.0 cm.
Package 2 Width	30.0 cm.
Package 2 Length	40.0 cm.
Package 2 Weight	2.75 kg.

Introduction

The BMXDD06402K is a discrete output module from Schneider Electric’s Modicon X80 series, renowned for its advanced features and robust performance in industrial automation. This module offers 64 discrete outputs, making it an essential component for complex automation tasks requiring high-density digital output capabilities. Designed for flexibility and reliability, the BMXDD06402K integrates seamlessly with other Modicon X80 modules, ensuring efficient control and communication within automation systems.

Key Features and Specifications

High-Density Outputs

The BMXDD06402K module provides 64 discrete outputs, making it suitable for applications that require numerous digital control signals. This high-density output capability allows for efficient use of space within control panels and reduces the need for multiple modules, streamlining the system design and installation process.

Robust and Reliable Performance

Schneider Electric’s BMXDD06402K is engineered to deliver robust performance in demanding industrial environments. The module is built with high-quality components that ensure reliable operation even under harsh conditions, including exposure to dust, vibrations, and temperature fluctuations. Its durable construction minimizes the risk of downtime due to component failure.

Compatibility with Modicon X80 Series

The BMXDD06402K is fully compatible with Schneider Electric’s Modicon X80 series of programmable logic controllers (PLCs) and other modules. This compatibility ensures seamless integration and optimal performance within existing Modicon X80 systems, providing users with a reliable and cohesive automation solution.

LED Indicators

The module is equipped with LED indicators for each output channel, providing real-time status monitoring. These indicators allow operators to quickly identify the operational status of each output, facilitating efficient troubleshooting and maintenance.

Wide Voltage Range

The BMXDD06402K supports a wide voltage range for its output channels, accommodating various types of digital control signals. This flexibility makes the module suitable for a broad range of industrial applications, from simple machine control to complex process automation.

Easy Installation and Configuration

The module is designed for easy installation and configuration. It features a user-friendly design that allows for quick mounting and connection, reducing installation time and labor costs. The configuration process is straightforward, supported by Schneider Electric’s software tools that simplify module setup and parameter adjustment.

Applications

Manufacturing Automation

In manufacturing automation, the BMXDD06402K module is used to control a variety of digital devices, such as motors, solenoids, and actuators. Its high-density output capability makes it ideal for complex production lines that require precise and coordinated control of multiple devices. The module ensures reliable performance, contributing to increased productivity and reduced downtime.

Process Control

The module is also suitable for process control applications in industries such as chemical, pharmaceutical, and food processing. It can manage the digital control signals necessary for regulating various process parameters, such as temperature, pressure, and flow rates. The BMXDD06402K’s robust design ensures consistent operation, even in environments with stringent process control requirements.

Building Automation

In building automation systems, the BMXDD06402K controls various digital devices, such as lighting systems, HVAC units, and security systems. Its wide voltage range and reliable performance make it suitable for managing the diverse control signals needed in modern building automation. The module helps enhance the efficiency and responsiveness of building systems, improving overall operational effectiveness.

Energy Management

The module plays a crucial role in energy management systems by controlling devices that regulate energy usage, such as smart meters and load controllers. By managing these devices, the BMXDD06402K helps optimize energy consumption, reduce operational costs, and support sustainability initiatives.

Installation and Maintenance

Installation

Installing the BMXDD06402K module involves several key steps:

Preparation: Ensure all necessary tools and materials are available, including mounting hardware, connectors, and wiring diagrams.
Mounting: Secure the module in the designated slot within the control panel or PLC rack, ensuring it is firmly attached.
Wiring: Connect the output channels to the corresponding digital devices, following the wiring diagram to ensure correct connections.
Configuration: Use Schneider Electric’s software tools to configure the module’s parameters, such as output voltage levels and signal timing.
Testing: Verify the installation by testing each output channel to ensure proper operation and connectivity.

Maintenance

Routine maintenance of the BMXDD06402K module is essential to ensure ongoing reliable performance:

Visual Inspection: Regularly inspect the module and its connections for signs of wear, corrosion, or damage. Check the LED indicators for any abnormal statuses.
Cleaning: Keep the module and its surroundings clean, removing dust and debris that could affect performance.
Connection Check: Ensure all connections remain secure and free from corrosion. Tighten any loose connections and replace any damaged connectors.
Software Updates: Periodically update the module’s firmware and configuration software to the latest versions provided by Schneider Electric, ensuring access to the latest features and performance enhancements.
Performance Testing: Conduct regular performance tests to verify the module’s operation and identify any potential issues before they lead to failures.

Benefits of Using the BMXDD06402K

Increased Efficiency

The high-density output capability of the BMXDD06402K allows for efficient control of multiple digital devices, streamlining system design and reducing the need for additional modules. This efficiency leads to cost savings and simplifies the installation process.

Enhanced Reliability

The module’s robust construction and high-quality components ensure reliable performance in demanding industrial environments. This reliability minimizes the risk of downtime due to component failure, enhancing overall system availability and productivity.

Flexibility and Versatility

With its wide voltage range and compatibility with various digital control signals, the BMXDD06402K offers flexibility and versatility for a broad range of applications. Whether used in manufacturing, process control, building automation, or energy management, the module adapts to different requirements and operational conditions.

Easy Monitoring and Troubleshooting

The LED indicators on each output channel provide real-time status information, making it easy for operators to monitor and troubleshoot the system. This feature enhances operational efficiency and reduces maintenance time by quickly identifying and addressing issues.

Conclusion

The BMXDD06402K discrete output module from Schneider Electric’s Modicon X80 series is a powerful and reliable solution for industrial automation applications. Its high-density output capability, robust performance, and flexibility make it suitable for a wide range of uses, from manufacturing and process control to building automation and energy management. With easy installation, configuration, and maintenance, the BMXDD06402K module enhances operational efficiency and reliability, contributing to the overall success of automation systems. By providing reliable and precise control of digital devices, the BMXDD06402K ensures the smooth and efficient operation of industrial processes, making it an essential component for modern automation solutions.