Description
| Range of product | Altistart 48. |
|---|---|
| Product or component type | Soft starter. |
| Product destination | Asynchronous motors. |
| Product specific application | Heavy duty industry and pumps. |
| device short name | ATS48. |
| Utilisation category | AC-53A. |
| Ue power supply voltage | 208…690 V – 15…10 %. |
| power supply frequency | 50…60 Hz – 5…5 %. |
| Motor power kW | 11 kW at 400 V for severe applications. 11 kW at 440 V for severe applications. 11 kW at 500 V for severe applications. 11 kW at 525 V for severe applications. 15 kW at 400 V for standard applications. 15 kW at 440 V for standard applications. 15 kW at 660 V for severe applications. 22 kW at 660 V for standard applications. 22 kW at 690 V for standard applications. 7.5 kW at 230 V for standard applications. 18.5 kW at 500 V for standard applications. 18.5 kW at 525 V for standard applications. 18.5 kW at 690 V for severe applications. 5.5 kW at 230 V for severe applications. |
| Motor power hp | 10 hp at 230 V for standard applications. 15 hp at 460 V for severe applications. 20 hp at 460 V for standard applications. 20 hp at 575 V for severe applications. 25 hp at 575 V for standard applications. 5 hp at 208 V for severe applications. 7.5 hp at 208 V for standard applications. 7.5 hp at 230 V for severe applications. |
| device connection | In the motor supply line. |
|---|---|
| Protection type | Phase failure: line. Thermal protection: motor. Thermal protection: starter. |
| Standards | EN/IEC 60947-4-2. |
| product certifications | GOST. TCF. NOM 117. C-Tick. DNV. SEPRO. CCC. UL. CSA. |
| Marking | CE |
| Discrete input number | 5 |
| Discrete input type | PTC, 750 Ohm at 25 °C. (Stop, Run, LI3, LI4) logic, <= 8 mA, 4300 Ohm. |
| Discrete input logic | Positive logic Stop, Run, LI3, LI4 at State 0: < 5 V and <= 2 mA at State 1: > 11 V, >= 5 mA. |
| Minimum switching current | 10 mA at 6 V DC for relay outputs. |
| Discrete output number | 2 |
| Discrete output type | (LO1) logic output 0 V is common configurable. (LO2) logic output 0 V is common configurable. (R1) relay outputs fault relay NO. (R2) relay outputs the end of starting relay NO. (R3) relay outputs motor-powered NO. |
| Analogue output type | Current output AO: 0-20 mA or 4-20 mA, impedance <500 Ohm. |
| communication port protocol | Modbus. |
| connector type | 1 RJ45. |
| Communication data link | Serial |
| Physical interface | RS485 multidrop. |
| Transmission rate | 4800, 9600, or 19200 bps. |
| function available | External bypass (optional). |
| Operating position | Vertical +/- 10 degrees. |
| Height | 275 mm |
| Width | 160 mm |
| Depth | 190 mm |
| Net weight | 4.9 kg |
| Electromagnetic compatibility | Conducted and radiated emissions at level A, conforming to IEC 60947-4-2. Conducted and radiated emissions at level B, conforming to IEC 60947-4-2. Damped oscillating waves level 3 conforms to IEC 61000-4-12. Electrostatic discharge level 3 conforms to IEC 61000-4-2. Immunity to electrical transients, level 4, conforms to IEC 61000-4-4. Immunity to radiated radio-electrical int Voltage/current impulse level 3 conforming to IEC 61000-4-5. |
|---|---|
| Relative humidity | 0…95 % without condensation or dripping water, conforming to EN/IEC 60068-2-3. |
| Ambient air temperature for operation | 40…60 °C (with current derating of 2 % per °C) -10…40 °C (without derating). |
| Ambient air temperature for storage | -25…70 °C. |
| Operating altitude | <= 1000 m without derating > 1000–2000 m with current derating of 2.2 % per additional 100 m. |
| Unit Type of Package 1 | PCE |
|---|---|
| Number of Units in Package 1 | 1 |
| Package 1 Height | 29.5 cm |
| Package 1 Width | 26 cm |
| Package 1 Length | 37 cm |
| Package 1 Weight | 6.066 kg |
| Unit Type of Package 2 | PAL |
| Number of Units in Package 2 | 6 |
| Package 2 Height | 101.6 cm |
| Package 2 Width | 91.44 cm |
| Package 2 Length | 121.92 cm |
| Package 2 Weight | 45.156 kg |
| Unit Type of Package 3 | S06 |
| Number of Units in Package 3 | 8 |
| Package 3 Height | 73.5 cm |
| Package 3 Width | 60 cm |
| Package 3 Length | 80 cm |
| Package 3 Weight | 73.208 kg |
The ATS48D32Y soft starter by Schneider Electric is a powerful device designed to control the starting and stopping of three-phase asynchronous motors in industrial applications. This model is part of Schneider Electric’s ATS48 series, known for its reliability, efficiency, and advanced motor control capabilities. Here’s a comprehensive overview covering its features, applications, benefits, and more:
Overview of ATS48D32Y Soft Starter
The ATS48D32Y soft starter is engineered to manage the acceleration and deceleration of motors, providing a gradual ramp-up to full speed to prevent sudden mechanical shocks and electrical surges. This helps in extending the lifespan of both the motor and connected equipment, while also improving operational efficiency by reducing energy consumption during startup.
Key Features and Capabilities
1. Soft Start and Stop Functionality: The ATS48D32Y ensures smooth motor startup and shutdown processes through its soft start and stop capabilities. This feature helps in minimizing stress on mechanical components such as belts, gears, and couplings, thereby reducing maintenance costs and downtime.
2. Comprehensive Protection Mechanisms: It includes integrated protections such as thermal overload, short-circuit, and phase loss protections. These safeguards not only protect the motor from damage but also enhance overall system reliability in industrial environments where electrical faults can occur.
3. User-Friendly Interface: Equipped with an intuitive interface, typically featuring a keypad or digital display, the ATS48D32Y allows operators and maintenance personnel to easily configure parameters, monitor operating conditions, and diagnose issues in real-time. This enhances operational flexibility and reduces the complexity of managing motor controls.
4. Compact and Robust Design: Designed for efficient use of space in industrial installations, the ATS48D32Y combines a compact footprint with a robust construction that can withstand harsh operating conditions. Its durability and reliability make it suitable for a wide range of applications across various industries.
5. Energy Efficiency Optimization: The soft starter optimizes energy consumption by controlling motor speed during startup and operation, which reduces peak power demand and lowers overall energy costs. This feature aligns with sustainability initiatives and helps organizations achieve energy efficiency goals.
6. Communication Capabilities: Some models of the ATS48D32Y support communication protocols such as Modbus or Ethernet, enabling seamless integration with industrial automation systems. This allows for remote monitoring, diagnostics, and data logging, which enhances operational transparency and facilitates predictive maintenance strategies.
Applications
The ATS48D32Y soft starter is extensively used in diverse industrial applications, including:
- Pumps and Compressors: Ensures controlled acceleration and deceleration to prevent water hammer effects and optimize energy efficiency in water treatment and HVAC systems.
- Conveyors and Crushers: Provides smooth startup and shutdown sequences to minimize mechanical stress and improve productivity in material handling operations.
- Fans and Blowers: Optimizes motor performance for maintaining airflow and temperature control in manufacturing facilities and commercial buildings.
- Mixers and Agitators: Facilitates precise control over motor speed to enhance process efficiency and product quality in chemical processing and food manufacturing industries.
Installation and Maintenance
Installation of the ATS48D32Y should be performed by qualified technicians following manufacturer guidelines and local electrical codes. Regular maintenance includes inspecting connections, cleaning the device of dust and debris, and ensuring proper ventilation to prevent overheating and ensure reliable operation.
Conclusion
In summary, the ATS48D32Y soft starter from Schneider Electric offers robust motor control capabilities suitable for demanding industrial environments. With its advanced features, including soft start and stop functionality, comprehensive protection mechanisms, and energy-efficient operation, it enhances reliability, reduces downtime, and extends equipment lifespan. Whether deployed in manufacturing plants, water treatment facilities, or mining operations, the ATS48D32Y continues to deliver superior performance and efficiency, making it a preferred choice for optimizing motor control in diverse industrial applications.
