Description
| range of product | Modicon M580. |
|---|---|
| product or component type | Redundant processor module. |
| impregnation material | Conformal coated. |
| number of racks | 1 |
|---|---|
| application specific I/O | Counter. Motion control. SSI encoder. Accurate time stamping. Serial link. HART. |
| checks | Process control. Safety control. |
| control channels | Programmable loops. |
| integrated connection type | 1 Ethernet TCP/IP for service port. 2 Ethernet TCP/IP for device network. USB-type mini-B. 1 Ethernet for HSBY port. |
| number of remote I/O station | 16.0: 2 rack(s) per X80 and Quantum drops. |
| number of distributed pieces of equipment | 61.0 |
| communication module processor capacity | 4.0 Ethernet communication module. 16.0 AS-Interface module. |
| communication service | DIO scanner. RIO scanner. |
| memory description | Expandable flash, 4 GB for data storage. Integrated RAM, 10 kB for system memory. Integrated RAM: 16 MB for the program process. Integrated RAM, 16 MB for data process. Integrated RAM, 4 MB for program safety. Integrated RAM, 1024 kB for data safety. |
| application structure | 1 master task. 1 periodic fast task. 1 periodic safe task. |
| number of instructions per ms | 40 Kinst/ms 100 % Boolean. 30 Kinst/ms 65 % Boolean + 35 % fixed. arithmetic |
| current consumption | 295 mA at 24 V DC. |
| MTBF reliability | 638000 H. |
| marking | CE |
| vibration resistance | 3 gn. |
|---|---|
| shock resistance | 15 gn. |
| ambient air temperature for operation | -25…60 °C. |
| ambient air temperature for storage | -40…85 °C. |
| operating altitude | 0…2000 m. 2000…5000 m with derating factor. |
| relative humidity | 5…95 % at 55 °C without condensation. |
| IP degree of protection | IP20 |
| directives | 2014/30/EU: electromagnetic compatibility. 2006/42/EC: machinery. 2014/34/EU: ATEX directive. |
| product certifications | CE UL CSA RCM EAC. Merchant Navy. ATEX zone 2/22. IECEx zone 2/22. TÜV |
| standards | EN/IEC 61131-2. EN/IEC 61010-2-201. UL 61010-2-201. CSA C22.2 No. 61010-2-201. IACS E10. EN/IEC 61000-6-5, interface type 1 and type 2. EN/IEC 61850-3, location G. EN/IEC 60079-0. |
| environmental characteristic | Hazardous location class I, division 2. Gas-resistant class Gx conforming to ISA S71.04. Gas resistant class 3C4 conforming to IEC.-60721-3-3. Dust-resistant class 3S4 conforming to IEC 60721-3-3. Sand-resistant class 3S4 conforming to IEC 60721-3-3. Salt-resistant level 2 conforms to IEC 68252 Mold growth-resistant class 3B2 conforming to IEC 60721-3-3. Fungal spore-resistant class 3B2 conforms to IEC 60721-3-3. |
| protective treatment | Conformal coating. |
| safety level | SIL 3 conforms to IEC 61508. SIL 3 conforms to IEC 61511.. SILCL 3 conforms to IEC 62061. SILCL 3 conforms to ISO 13849-1 category 4. SIL 4, conforming to EN 50126. SIL 4 conforms to EN 50128. SIL 4 conforms to EN 50129. |
| supply | Internal power supply via rack. |
| status LED | 1 LED (green) processor running (RUN). 1 LED (red) processor or system fault (ERR). 1 LED (red) I/O module fault (I/O). 1 LED (green) download in progress (DL). 1 LED (red) memory card or CPU flash fault. (BACKUP). 1 LED (green/red) ETH MS (Ethernet port configuration status). 1 LED (green/red) Eth NS (Ethernet network status). 1 LED (green) peer processor running (REMOTE RUN). 1 LED (green) processor ID set to A (A). 1 LED (green) processor ID set to B (B). 1 LED (green) processor acting as Primary (PRIM) 1 LED (green) processor acting as Standby (STBY). 1 LED (red) I/O value overrided by user (FORCED IO). 1 LED (green) processor in safety mode (SRUN). 1 LED (green) processor in maintenance mode (SMOD). 1 LED (green): Hot standby link status (Hsby Diag). |
| net weight | 0.849 kg. |
| Unit Type of Package 1 | PCE. |
|---|---|
| Number of Units in Package 1 | 1 |
| Package 1: Height | 9 cm. |
| Package 1: Width | 18 cm. |
| Package 1 Length | 25 cm |
| Package 1: Weight | 897 g |
| Unit Type of Package 2 | S03 |
| Number of Units in Package 2 | 6 |
| Package 2: Height | 30 cm. |
| Package 2 Width | 30 cm. |
| Package 2 Length | 40 cm. |
| Package 2: Weight | 5.8 kg. |
Overview
The BMEH584040S is a redundant Hot Standby (HSBY) processor module from Schneider Electric‘s Modicon M580 series. This processor module is engineered for high-performance and high-availability applications in industrial automation. It ensures continuous operation by providing redundancy, making it a reliable choice for critical processes where downtime can lead to significant operational and financial consequences.
Key Features
- Hot Standby Redundancy: The BMEH584040S offers hot standby redundancy, which allows a secondary processor to take over automatically in case of a primary processor failure. This feature is crucial for maintaining system availability and minimizing downtime.
- High Performance: Equipped with a powerful quad-core processor, the BMEH584040S can handle complex and large-scale control tasks efficiently. It ensures rapid processing of control algorithms and data.
- Ethernet-Based Communication: The module supports high-speed Ethernet communication, providing robust and efficient data exchange within the control system and with other networked devices. This capability enhances system integration and scalability.
- Advanced Cybersecurity: Schneider Electric has integrated advanced cybersecurity features into the BMEH584040S, protecting the control system from unauthorized access and cyber threats. This includes features like secure communication protocols and user authentication.
- Real-Time Data Processing: The processor supports real-time data acquisition and processing, ensuring timely and accurate control actions, which is essential for applications that demand high precision.
- Diagnostics and Monitoring: Built-in diagnostic tools and status indicators provide valuable insights into system performance and health, facilitating proactive maintenance and troubleshooting.
Technical Specifications
- Processor Type: Quad-core processor
- Memory: 20 MB application memory
- Cycle Time: 0.08 ms for 1 Kinst
- Redundancy: Hot standby redundancy (HSBY)
- Communication Ports: Multiple Ethernet ports (10/100 Mbps)
- Operating Temperature: -25°C to +70°C
- Power Supply: 24 V DC
- Mounting: DIN rail or panel mount
- Certifications: CE, UL, CSA, and ATEX
Applications
The BMEH584040S is suitable for a wide range of industrial applications, especially those requiring high reliability and continuous operation:
- Oil and Gas: Managing and controlling complex processes in upstream, midstream, and downstream operations, where reliability and safety are paramount.
- Water and Wastewater Treatment: Ensuring continuous operation of critical treatment processes and infrastructure to meet regulatory requirements and operational efficiency.
- Energy and Utilities: Maintaining reliable control of power generation, transmission, and distribution systems.
- Manufacturing: Enhancing production efficiency and minimizing downtime in various manufacturing environments, including automotive, food and beverage, and pharmaceuticals.
- Building Automation: Controlling and integrating building management systems such as HVAC, lighting, and security for optimized performance and energy efficiency.
Installation and Configuration
- Mounting: The BMEH584040S processor module can be easily mounted on a DIN rail or directly on a panel, providing flexibility in installation.
- Wiring: The processor features multiple Ethernet ports for network connectivity and communication with other devices and systems. It also includes terminals for power supply and grounding.
- Configuration: Configuration of the processor and its redundancy settings is performed using Schneider Electric’s EcoStruxure Control Expert software. This software provides a user-friendly interface for setting up the processor, programming control logic, and monitoring system performance.
- Redundancy Setup: The hot standby redundancy configuration is straightforward, allowing seamless switchover between the primary and secondary processors without interrupting operations.
Advantages
- High Availability: The hot standby redundancy ensures that the system remains operational even if the primary processor fails, providing continuous control and minimizing downtime.
- Enhanced Performance: With powerful processing capabilities and real-time data handling, the BMEH584040S delivers superior performance for demanding automation tasks.
- Future-Proof: The Ethernet-based communication and scalability of the processor make it suitable for evolving industrial environments and future expansion.
- Security: Advanced cybersecurity features protect the system from external threats, safeguarding critical infrastructure and data.
- Ease of Maintenance: Integrated diagnostics and status indicators make it easy to identify and address issues quickly, reducing maintenance time and costs.
Integration
The BMEH584040S seamlessly integrates with other components of the Modicon M580 series, including I/O modules, power supplies, and communication modules. Its compatibility with Schneider Electric’s EcoStruxure architecture allows for the creation of comprehensive, interconnected automation solutions that enhance efficiency, productivity, and reliability.
Detailed Use Case: Water Treatment Plant
In a water treatment plant, maintaining continuous operation is critical for ensuring water quality and meeting regulatory standards. The BMEH584040S processor module can be deployed to manage various aspects of the treatment process, from raw water intake to final distribution.
- Control and Monitoring: The processor can control and monitor pumps, valves, chemical dosing systems, and filtration units, ensuring precise and efficient operation.
- Real-Time Data Processing: Real-time data from sensors and field devices can be processed to adjust control parameters dynamically, maintaining optimal treatment conditions.
- Redundancy: With hot standby redundancy, the plant can ensure continuous operation even if the primary processor fails, avoiding disruptions that could affect water quality or supply.
- Integration with SCADA: The Ethernet communication capability allows seamless integration with SCADA systems for centralized monitoring and control, providing operators with real-time insights into plant operations.
- Cybersecurity: Advanced cybersecurity features protect the control system from cyber threats, ensuring the integrity and safety of the treatment process.
Conclusion
The BMEH584040S redundant HSBY processor module from Schneider Electric’s Modicon M580 series is a powerful and reliable solution for industrial automation applications requiring high availability and performance. Its advanced features, including hot standby redundancy, powerful processing capabilities, Ethernet-based communication, and robust cybersecurity measures, make it an ideal choice for critical environments. Whether used in oil and gas, water treatment, manufacturing, or building automation, the BMEH584040S ensures efficient, secure, and uninterrupted control of industrial processes. Its ease of integration, scalability, and advanced diagnostics further enhance its value, providing a future-proof solution for modern industrial challenges.
