BMEP586040S – Standalone Safety processor, Modicon M580

Description

Main

range of product	Modicon M580.
product or component type	Processor module.
impregnation material	Conformal coated.

Complementary

number of racks	8.
Local I/O processor capacity (discrete)	6144 I/O.
Local I/O processor capacity (analog)	1536 I/O.
Number of application specific channel (local rack)	216.
application specific I/O	Counter. Motion control. SSI encoder. Accurate time stamping. Serial link. HART.
checks	Process control. Safety control.
control channels	Programmable loops.
integrated connection type	1 Ethernet TCP/IP for service port. 2 Ethernet TCP/IP for device network. USB type mini B. 1 Ethernet.
number of remote I/O station	31 – 2 rack(s) per remote drop.
number of distributed equipment	64
Number of CIP safety IO devices	128.
communication module processor capacity	4 Ethernet communication module 24 AS-Interface module..
communication service	RIO scanner. DIO scanner.
memory description	Expandable flash, 4 GB for data. storage. Integrated RAM, 10 kB for system memory. Integrated RAM, 64 MB for program and data. Integrated RAM, 16 MB for program safety. Integrated RAM, 1024 kB for data safety.
application structure	1 master task. 1 periodic fast task. 1 periodic safe task.
number of instructions per ms	60 Kinst/ms 100 % Boolean. 40 Kinst/ms 65 % Boolean + 35 % fixed arithmetic.
current consumption	295 mA at 24 V DC.
MTBF reliability	731000 H.
marking	CE.

Environment

vibration resistance	3 gn
shock resistance	15 gn
ambient air temperature for operation	-25…60 °C
ambient air temperature for storage	-40…85 °C
operating altitude	0…2000 m 2000–5000 m with derating factor.
relative humidity	5…95 % at 55 °C without condensation
IP degree of protection	IP20.
directives	2014/30/EU: electromagnetic compatibility. 2006/42/EC: machinery. 2014/34/EU: ATEX directive.
product certifications	CE UL CSA RCM EAC Merchant Navy. ATEX zone 2/22. IECEx zone 2/22. TÜV
standards	EN/IEC 61131-2. EN/IEC 61010-2-201. UL 61010-2-201. CSA C22.2 No. 61010-2-201. IACS E10. EN/IEC 61000-6-5, interface types 1 and 2,. EN/IEC 61850-3, location G. EN/IEC 60079-0
environmental characteristic	Hazardous location, class I, division 2. Gas-resistant class Gx conforms to ISA S71.04. Gas-resistant class 3C4 conforms to IEC. 60721-3-3. Dust resistant class 3S4 conforming to IEC. 60721-3-3. Sand-resistant class 3S4 conforms to IEC 60721-3-3. Salt-resistant levee 2 conforms to IEC 68252 Mold-growth-resistant class 3B2 conforms to IEC 60721-3-3. Fungal spore-resistant class 3B2 conforms to IEC 60721-3-3.
protective treatment	Conformal coating.
safety level	SIL 3 conforms to IEC 61508. SIL 3 conforms to IEC 61511. SILCL 3 conforms to IEC 62061. SILCL 3 conforms to ISO 13849-1 category 4. SIL 4 conforms to EN 50126. SIL 4 conforms to EN 50128. SIL 4 conforms to EN 50129.
supply	Internal power supply via rack.
status LED	1 LED (green) processor running (RUN). 1 LED (red) processor or system fault (ERR). 1 LED (red) I/O module fault (I/O). 1 LED (green) download in progress (DL). 1 LED (red) memory card or CPU flash fault (BACKUP). 1 LED (green/red) ETH MS (Ethernet port. configuration status). 1 LED (green/red) Eth NS (Ethernet network status). 1 LED (green) processor in safety mode (SRUN). 1 LED (green) processor in maintenance mode. (SMOD). 1 LED (red) I/O value is overridden by the user. (FORCED IO).
net weight	0.849 kg.

Packing Units

Unit Type of Package 1	PCE
Number of Units in Package 1	1
Package 1 Weight	880.0 g
Package 1 Height	9 cm
Package 1 width	18 cm
Package 1 Length	25 cm
Unit Type of Package 2	S03
Number of Units in Package 2	6
Package 2 Weight	5.734 kg
Package 2 Height	30 cm
Package 2 width	30 cm
Package 2 Length	40 cm

The BMEP586040S is a standalone safety processor designed for the Modicon M580 automation platform by Schneider Electric. This processor is integral to implementing and managing safety functions within industrial automation systems. It offers advanced safety capabilities, ensuring compliance with international safety standards and enhancing the overall safety and reliability of industrial operations.

Key Features

1. Safety Functionality:
   • Standards Compliance: The BMEP586040S is designed to meet stringent safety standards such as IEC 61508 and ISO 13849. It provides high-level safety functions essential for safeguarding personnel and equipment in industrial environments.
   • Safety Integrity Level (SIL): The processor supports Safety Integrity Level SIL 3, ensuring robust protection and reliability in safety-critical applications.
2. Standalone Operation:
   • Independent Processing: Unlike other safety modules that may rely on the main controller, the BMEP586040S operates independently as a standalone safety processor. This separation enhances system reliability by isolating safety functions from standard automation tasks.
   • Dedicated Safety Tasks: It manages safety-related tasks and functions independently, ensuring that safety processes are not affected by non-safety-related operations.
3. High Performance and Reliability:
   • Real-Time Processing: The processor features real-time processing capabilities, ensuring prompt and accurate execution of safety functions. This real-time performance is crucial for applications where timely responses are essential to maintaining safety.
   • Redundancy and Diagnostics: It includes advanced diagnostic features for monitoring system health and performance. Built-in redundancy options enhance reliability and reduce the risk of system failures.
4. Integration and Compatibility:
   • Modicon M580 Integration: The BMEP586040S integrates seamlessly with the Modicon M580 platform, allowing for efficient communication between the safety processor and the main controller. This integration simplifies system design and operation.
   • Communication Protocols: It supports various communication protocols, enabling smooth interaction with other safety and automation components within the system.
5. User-Friendly Configuration:
   • Configuration Tools: The module includes user-friendly configuration tools for setting up and managing safety functions. These tools simplify the process of programming and adjusting safety parameters.
   • Safety Application Library: A library of predefined safety functions and applications is available, facilitating quicker deployment and easier implementation of safety measures.

Installation and Configuration

1. Installation:
   • DIN Rail Mounting: The BMEP586040S is designed for DIN rail mounting, allowing for easy installation in control cabinets. Its compact form factor helps optimize space and ensures a tidy setup.
   • Wiring and Connections: Connections are made through standard industrial connectors, with clear labeling for easy wiring. Proper installation practices are essential for reliable operation and compliance with safety standards.
2. Configuration:
   • Safety Function Setup: Configuration involves defining and setting up safety functions using the provided tools and software. Users can program safety functions according to specific application requirements and safety standards.
   • Diagnostics and Monitoring: Utilize diagnostic tools to monitor the health of the safety processor and detect any potential issues. Regular checks and maintenance help ensure continuous and reliable safety performance.

Applications

1. Industrial Safety:
   • The BMEP586040S is ideal for applications requiring high safety standards, such as machinery safety, process safety, and protective equipment. It helps in implementing safety measures that protect personnel and equipment from potential hazards.
2. Process Automation:
   • In process automation systems, the processor ensures that safety functions are managed independently, contributing to the overall safety and reliability of the process control system.
3. Machine Control:
   • The module is used in machine control applications to manage safety functions such as emergency stops, safety interlocks, and other critical safety measures, ensuring the safe operation of machinery.

Advantages

1. Enhanced Safety Compliance:
   • By supporting SIL 3 safety integrity and adhering to international safety standards, the BMEP586040S ensures robust safety measures, helping organizations meet regulatory requirements and enhance workplace safety.
2. Improved system reliability:
   • The standalone design and real-time processing capabilities enhance system reliability by isolating safety functions from non-safety operations. Redundancy features further contribute to overall system resilience.
3. Ease of Integration and Configuration:
   • Its compatibility with the Modicon M580 platform and user-friendly configuration tools simplify the integration and setup of safety functions. This ease of use helps reduce installation time and complexity.
4. Future-Proofing:
   • The BMEP586040S supports a range of safety functions and communication protocols, making it adaptable to evolving safety requirements and future technological advancements.

Conclusion

The BMEP586040S standalone safety processor is a vital component for enhancing safety in industrial automation systems. With its compliance with high safety standards, real-time processing capabilities, and seamless integration with the Modicon M580 platform, it provides a robust solution for managing safety functions. Its standalone operation, advanced diagnostics, and user-friendly configuration tools make it an essential choice for applications requiring high safety integrity and reliable performance.