BMXDAI1604 – discrete input module, Modicon X80

Description

Main

range of product	Modicon X80.
product or component type	Discrete input module.
discrete input number	16
discrete input type	Isolated.
input type	Capacitive.
discrete input voltage	100…120 V AC.
discrete input current	5 mA.

Complementary

input compatibility	2-wire proximity sensor conforming to IEC 60947-5-2. 2-wire proximity sensor conforming to IEC 61131-2 type 3.
network frequency	50/60 Hz.
network frequency limits	47…63 Hz.
Sensor power supply	85…132 V.
current state 1 guaranteed	>= 2.5 mA.
current state 0 guaranteed	<= 1 mA.
input impedance	13000 Ohm.
insulation resistance	> 10 MOhm 500 V DC.
power dissipation in W	3.8 W.
AC activation response time	10 ms.
AC deactivation response time	20 ms.
typical current consumption	76 mA at 3.3 V DC.
MTBF reliability	1303067 H.
protection type	1 external fuse per group of channel0.5 A fast blow.
voltage detection threshold	< 40 V AC sensor fault. > 82 V AC sensor OK.
status LED	1 LED (green) module operating (RUN). 1 LED per channel (green) channel diagnostic. 1 LED (red) module error (ERR). 1 LED (red) module I/O.
net weight	0.115 kg

Environment

IP degree of protection	IP20.
directives	2014/35/EU – low voltage directive. 2014/30/EU – electromagnetic compatibility.
dielectric strength	1500 V AC at 50/60 Hz 1 min.
vibration resistance	3 gn
shock resistance	30 gn
ambient air temperature for storage	-40…85 °C
ambient air temperature for operation	0…60 °C
relative humidity	5…95 % at 55 °C without condensation.
operating altitude	0…2000 m. 2000…5000 m with derating factor.

Packing Units

Unit Type of Package 1	PCE.
Number of Units in Package 1	1
Package 1 Weight	152.0 g.
Package 1 Height	5.5 cm.
Package 1 width	11.0 cm.
Package 1 Length	12.0 cm.
Unit Type of Package 2	S02
Number of Units in Package 2	15
Package 2 Weight	2.54 kg.
Package 2 Height	15.0 cm.
Package 2 width	30.0 cm.
Package 2 Length	40.0 cm.

Introduction

The BMXDAI1604 discrete input module is a vital component of the Modicon X80 automation platform, designed and manufactured by Schneider Electric. This module is specifically engineered to handle discrete inputs within industrial automation systems, ensuring reliable and efficient data acquisition from various field devices. The BMXDAI1604 is known for its robustness, high performance, and seamless integration with the Modicon X80 ecosystem.

Overview of Modicon X80 Platform

The Modicon X80 platform is an advanced and modular automation solution that supports a wide range of industrial applications. It is part of Schneider Electric’s EcoStruxure Plant architecture, which emphasizes openness, flexibility, and scalability. The X80 platform includes various modules, such as discrete and analog input/output modules, communication modules, and power supplies, all of which can be easily integrated to form a comprehensive automation system.

BMXDAI1604 Key Features

1. Number of Channels: The BMXDAI1604 module features 16 discrete input channels, allowing it to connect to and monitor multiple devices simultaneously.
2. Input Voltage Range: This module is designed to operate with an input voltage range of 24V DC, which is a standard voltage level in industrial automation.
3. Isolation: Each input channel is isolated from the others, providing enhanced protection against electrical interference and ensuring the integrity of the signals received.
4. Input Response Time: The BMXDAI1604 module offers a fast input response time, making it suitable for applications that require quick and accurate data acquisition.
5. Diagnostic Functions: The module includes diagnostic capabilities to detect and report issues such as open circuits or short circuits, enhancing the overall reliability and maintainability of the system.
6. LED Indicators: Each input channel is equipped with an LED indicator, providing visual feedback on the status of the inputs, which simplifies troubleshooting and monitoring.

Applications

The BMXDAI1604 discrete input module is used in a variety of industrial applications, including:

1. Manufacturing: Monitoring the status of sensors, switches, and other devices on production lines to ensure smooth operation and timely detection of faults.
2. Process Automation: Collecting data from field devices in process industries, such as chemical plants, refineries, and water treatment facilities, to control and optimize processes.
3. Building Automation: Integrating with building management systems to monitor and control lighting, HVAC, and security systems.
4. Energy Management: Gathering data from power meters, breakers, and other electrical devices to manage energy usage and improve efficiency.

Integration with Modicon X80

The BMXDAI1604 module is designed to seamlessly integrate with the Modicon X80 platform. It can be easily installed into the X80 backplane, allowing for straightforward configuration and setup. The module communicates with the central processing unit (CPU) of the automation system, ensuring that the data collected from the inputs is accurately processed and utilized.

Benefits

1. Scalability: The modular design of the Modicon X80 platform allows users to scale their automation systems by adding or removing modules as needed, providing flexibility to adapt to changing requirements.
2. Reliability: The robust design of the BMXDAI1604 ensures reliable operation in harsh industrial environments, reducing the risk of downtime and maintenance costs.
3. Ease of Use: The clear LED indicators and diagnostic functions make it easy to monitor and troubleshoot the module, improving overall system maintainability.
4. Performance: With its fast response time and high channel count, the BMXDAI1604 provides excellent performance for demanding automation applications.

Technical Specifications

• Number of Channels: 16
• Input Voltage Range: 24V DC
• Input Type: Discrete (digital)
• Isolation: Channel-to-channel and channel-to-backplane isolation
• Input Response Time: Fast response time suitable for real-time applications
• Diagnostic Functions: Open circuit, short circuit detection
• LED Indicators: One LED per input channel

Installation and Configuration

Installing the BMXDAI1604 module involves the following steps:

1. Mounting: Insert the module into the appropriate slot on the Modicon X80 backplane.
2. Wiring: Connect the input devices to the module using the terminal blocks provided. Ensure proper wiring to avoid issues such as open circuits or short circuits.
3. Configuration: Use the programming software compatible with the Modicon X80 platform to configure the module. This includes setting up the input channels, enabling diagnostic functions, and assigning addresses.
4. Testing: Once the module is installed and configured, perform a thorough test to ensure that all inputs are functioning correctly and that the data is being accurately communicated to the CPU.

Conclusion

The BMXDAI1604 discrete input module is a crucial component of the Modicon X80 automation platform, offering high performance, reliability, and ease of integration. Its 16 input channels, diagnostic functions, and fast response time make it ideal for a wide range of industrial applications. By integrating the BMXDAI1604 into their automation systems, users can achieve improved monitoring and control, enhancing the efficiency and reliability of their operations.