BMEXBP0800 – rack, Modicon X80, 8 slots

Main

range of product	Modicon X80.
Accessory / separate part type	Rack.

Complementary

number of slots	8 bus X + Ethernet.
product compatibility	I/O module. BMX processor. Specific application module. BMXCPS power supply. BME processor.
power consumption in W	211 mW, 3.3 V DC. 3.9 W, 24 V DC.
electrical connection	1 connector (XBE) expansion module.
fixing mode	4 screws, diameter: 4.32…6.35 mm, mounting on panel. By 4 M6 screws, mounting on a plate. By clips, mounting on a 35 mm symmetrical DIN rail.
current consumption	64 mA at 3.3 V DC. 164 mA at 24 V DC.
MTBF reliability	1700000 H.
net weight	1.06 kg.

Environment

IP degree of protection	IP20.
ambient air temperature for operation	0…60 °C.
relative humidity	5…95%% without condensation.
directives	2014/35/EU: low voltage directive. 2014/30/EU: electromagnetic compatibility.

Packing Units

Unit Type of Package 1	PCE
Number of Units in Package 1	1
Package 1: Weight	1.052 kg
Package 1: Height	6.6 cm
Package: 1 width	15.3 cm
Package 1 Length	45.5 cm
Unit Type of Package 2	S04
Number of Units in Package 2	9
Package 2: Weight	10.28 kg
Package 2: Height	30.0 cm
Package 2 width	40.0 cm
Package 2 Length	60.0 cm

Overview of BMEXBP0800: Rack, Modicon X80

The BMEXBP0800 is an 8-slot rack designed for use with Schneider Electric‘s Modicon X80 automation platform. This rack serves as the central mounting and communication hub for various X80 modules, facilitating the organization and connectivity required for complex industrial automation systems. The Modicon X80 platform is renowned for its flexibility, scalability, and high performance, making it suitable for a wide range of applications, from manufacturing to process control and building management.

Key Features

Rack Design

The BMEXBP0800 rack is engineered to accommodate up to 8 modules, offering ample space for a combination of input, output, and communication modules. The design ensures efficient use of space within control cabinets, allowing for organized and accessible installation of various system components. The rack’s robust construction is designed to withstand industrial environments, providing durability and long-term reliability.

Modular Configuration

One of the significant advantages of the BMEXBP0800 is its modular configuration. This rack supports the Modicon X80 modular approach, allowing users to easily customize their automation system according to specific requirements. The flexibility to mix and match different types of modules—such as digital I/O, analog I/O, and communication modules—enables users to build a system that meets their exact needs.

Backplane Communication

The BMEXBP0800 rack features a high-speed backplane that facilitates communication between the installed modules and the central processor. This backplane ensures fast and reliable data transfer, which is crucial for maintaining the performance and responsiveness of the automation system. The backplane also simplifies wiring and reduces installation complexity, as modules connect directly through the rack’s internal connections.

Power Distribution

The rack includes integrated power distribution system to supply the connected modules with the necessary electrical power. This design eliminates the need for external power supplies for each module, streamlining the installation process and reducing potential points of failure. The power distribution system is designed to provide stable and reliable power to all installed modules, ensuring consistent operation.

Installation and Integration

Physical Installation

The BMEXBP0800 is designed for easy installation within a standard industrial control cabinet. The rack’s compact size and mounting options allow it to fit into various cabinet layouts, optimizing the use of available space. It is mounted using standard DIN rail or panel mounting techniques, ensuring a secure and stable installation.

Module Insertion

Installing modules into the BMEXBP0800 is straightforward. Each module slides into one of the 8 slots and locks into place, with connections made through the internal backplane. This modular design simplifies the process of adding, removing, or replacing modules, allowing for quick adjustments to the system as needed.

Communication Setup

Once installed, the BMEXBP0800 rack communicates with the central processor and other system components via the Modicon X80 backplane. This communication setup supports various protocols and data formats, ensuring compatibility with a wide range of Modicon X80 modules. The communication setup is managed through Schneider Electric’s Unity Pro software, which provides a graphical interface for configuration and monitoring.

Applications

Manufacturing Automation

In manufacturing automation, the BMEXBP0800 rack supports a variety of modules that monitor and control production processes. It can be used to integrate sensors, actuators, and control devices into a cohesive system, facilitating real-time data acquisition and control. The rack’s modularity and robust design ensure reliable operation in demanding manufacturing environments.

Process Control

For process control applications, the BMEXBP0800 rack provides the foundation for integrating control systems with process sensors and actuators. It enables the setup of complex control strategies and data acquisition systems, ensuring accurate and responsive process management. The rack’s high-speed backplane communication supports real-time control and monitoring.

Building Automation

In building automation systems, the BMEXBP0800 rack can be used to manage various building systems, including lighting, HVAC, and security. Its modular design allows for customization based on specific building requirements, while its robust construction ensures reliable performance in diverse building environments.

Maintenance and Troubleshooting

Routine Maintenance

Routine maintenance of the BMEXBP0800 rack involves periodic inspections to ensure proper operation. This includes checking the physical condition of the rack, verifying module connections, and monitoring the power distribution system. Regular maintenance helps to identify potential issues before they affect system performance.

Troubleshooting

In the event of a malfunction, troubleshooting the BMEXBP0800 rack involves checking the status of the installed modules, inspecting the backplane connections, and verifying power supply. The Unity Pro software provides diagnostic tools to assist in identifying issues, including module status indicators and error messages. This software helps pinpoint problems and facilitate corrective actions.

Technical Specifications

• Number of Slots: 8
• Rack Type: Modular, designed for the Modicon X80 platform
• Power Supply: Integrated power distribution system
• Mounting Options: DIN rail or panel mounting
• Communication: High-speed backplane for module communication
• Dimensions: Designed to fit standard control cabinet sizes
• Environmental Rating: Suitable for industrial environments with temperature and humidity considerations

Conclusion

The BMEXBP0800 rack is a crucial component of the Modicon X80 automation platform, providing a robust and flexible solution for organizing and connecting various system modules. Its design supports modularity, high-speed communication, and integrated power distribution, making it ideal for manufacturing automation, process control, and building automation applications. With its easy installation and maintenance features, the BMEXBP0800 rack enhances the performance and reliability of industrial automation systems, ensuring efficient and effective operation in a wide range of environments.