ATS22C48Q – soft starter-ATS22-control 220V-power

Description

Main

range of product	Altistart 22.
product or component type	Soft starter.
product destination	Asynchronous motors.
product-specific application	Pumps and fans.
component name	ATS22.
network number of phases	3 phases..
[Us] rated supply voltage	230…440 V, 15…10 %
motor power kW	132 kW 230 V. 250 kW, 400 V. 250 kW, 440 V.
factory setting current	437 A
power dissipation in W	218 W for standard applications.
utilisation category	AC-53A.
type of start	Start with torque control (currently limited to 3.5 inches).
IcL starter rating	480 A for connection in the motor supply line for standard. applications
IP degree of protection	IP00.

Complementary

assembly style	With a heat sink.
function available	Internal bypass.
supply voltage limits	195…484 V
supply frequency	50…60 Hz, 10…10%.
network frequency	45…66 Hz
device connection	In the motor supply line. To the motor delta terminals.
[Uc] control circuit voltage	230 V, 15–10% 50/60 Hz.
control circuit consumption	20 W
discrete output number	2
discrete output type	Relay outputs: R1 230 V running, alarm, trip, stopped, not stopped, starting, ready C/O. Relay outputs: R2 230 V running, alarm, trip, stopped, not stopped, starting, ready C/O.
minimum switching current	100 mA at 12 V DC (relay outputs).
maximum switching current	5 A, 250 V AC resistive, 1 relay output. 5 A, 30 V DC resistive, 1 relay output. 2 A 250 V AC inductive 0.4 20 ms relay outputs. 2 A 30 V DC inductive 7 ms relay outputs.
discrete input number	3
discrete input type	(LI1, LI2, LI3) logic, 5 mA, 4.3 kOhm.
discrete input voltage	24 V <= 30 V
discrete input logic	Positive logic LI1, LI2, LI3 at State 0: < 5 V and <= 2 mA at State 1: > 11 V, >= 5 mA.
output current	0.4–1 Icl is adjustable.
PTC probe input	750 Ohm.
communication port protocol	Modbus.
connector type	1 RJ45
communication data link	Serial
physical interface	RS485 multidrop.
transmission rate	4800, 9600, or 19200 bps.
installed device	31
protection type	Phase failure: line. Thermal protection: motor. Thermal protection: starter.
marking	CE
type of cooling	Forced convection.
operating position	Vertical +/- 10 degrees.
height	455 mm.
width	304 mm.
depth	339.7 mm.
net weight	50 kg
Motor power range: AC-3	110…220 kW at 200…240 V in 3 phases. 250…500 kW at 380…440 V in 3 phases.
motor starter type	Soft starter

Environment

electromagnetic compatibility	Conducted and radiated emissions at level A, conforming to IEC 60947-4-2. Damped oscillating waves level 3 conforms to IEC 61000-4-12. Electrostatic discharge level 3 conforms to IEC 61000-4-2. Immunity to electrical transients, level 4, conforms to IEC 61000-4-4. Immunity to radiated radio-electrical interference level 3 conforms to IEC 61000-4-3. Voltage/current impulse level 3 conforms to IEC 61000-4-5.
standards	EN/IEC 60947-4-2.
product certifications	GOST CSA UL C-Tick CCC
vibration resistance	1 gn (f = 13…200 Hz) conforming to EN/IEC 60068-2-6. 1.5 mm (f = 2…13 Hz) conforming to EN/IEC 60068-2-6.
shock resistance	15 gn for 11 ms, conforming to EN/IEC 60068-2-27.
noise level	56 dB.
pollution degree	Level 2 conforms to IEC 60664-1.
relative humidity	0…95%% without condensation or dripping water. conforming to EN/IEC 60068-2-3.
ambient air temperature for operation	-10…40 °C (without derating). 40…60 °C (with current derating 2.2 % per °C).
ambient air temperature for storage	-25…70 °C.
operating altitude	<= 1000 m without derating. > 1000…< 2000 m with current derating of 2.2 % per additional 100 m.

Packing Units

Unit Type of Package 1	PCE
Number of Units in Package 1	1
Package 1 Weight	40.0 kg
Package 1 Height	54.5 cm
Package 1 width	40.0 cm
Package 1 Length	57.5 cm
Unit Type of Package 2	PAL
Number of Units in Package 2	1
Package 2 Weight	40.0 kg
Package 2 Height	54.5 cm
Package 2 width	40.0 cm
Package 2 Length	57.5 cm

Introduction

The ATS22C48Q is a state-of-the-art soft starter designed for controlling the starting and stopping of electric motors, specifically tailored for 220V power applications. As part of the ATS22 series, this soft starter provides advanced motor control features that enhance performance, extend equipment life, and reduce mechanical stress. Its versatile functionality makes it suitable for a wide range of industrial and commercial applications where smooth motor operation is essential.

Key Features

1. Smooth Motor Starting and Stopping: The ATS22C48Q soft starter offers smooth acceleration and deceleration of electric motors, reducing the mechanical shock typically associated with direct-on-line (DOL) starting methods. This helps minimize wear and tear on the motor and connected equipment, extending their operational life.
2. Adjustable Ramp-Up and Ramp-Down Times: This soft starter allows users to set adjustable ramp-up and ramp-down times, providing precise control over the motor’s acceleration and deceleration profiles. This flexibility helps in optimizing the starting and stopping processes according to specific application requirements.
3. Built-In Bypass Contactors: The ATS22C48Q features built-in bypass contactors that automatically engage once the motor reaches its full speed. This reduces energy losses and enhances the efficiency of the system by minimizing the power dissipation associated with the soft starter during normal running conditions.
4. Overload Protection: The soft starter includes integrated overload protection that helps safeguard the motor from potential damage due to excessive current. This protection ensures reliable motor operation and reduces the risk of motor failure.
5. Phase Loss Detection: The ATS22C48Q is equipped with phase loss detection capabilities that monitor the incoming power supply for any phase imbalance or loss. This feature helps in preventing potential damage to the motor and ensures stable and reliable operation.
6. Current Limiting Function: The soft starter provides a current limiting function that restricts the starting current to a predefined level, preventing excessive inrush currents that can cause electrical and mechanical damage. This feature contributes to a smoother start-up process and enhances overall system reliability.
7. User-Friendly Interface: The ATS22C48Q is designed with a user-friendly interface that includes a digital display and intuitive controls. This interface allows for easy configuration and monitoring of the soft starter’s parameters, making setup and adjustments straightforward.
8. Compact Design: The soft starter’s compact design enables easy integration into existing control panels and equipment layouts. Its space-saving form factor is ideal for applications where panel space is limited.

Applications

1. Pumps: The ATS22C48Q is commonly used in pump applications where smooth starting and stopping are essential to prevent hydraulic shock and ensure reliable operation. It is suitable for both centrifugal and positive displacement pumps.
2. Fans and Blowers: In fan and blower systems, the soft starter helps reduce the mechanical stress associated with sudden starts and stops. This results in quieter operation and improved longevity of the fan or blower system.
3. Conveyors: The soft starter is ideal for conveyor systems, where gradual acceleration and deceleration prevent product spillage and mechanical damage. It enhances the efficiency of the conveyor and ensures smoother operation.
4. Compressors: For compressor systems, the ATS22C48Q provides controlled starting and stopping, reducing the strain on the compressor and associated components. This contributes to a longer service life and reliable performance.
5. HVAC Systems: In heating, ventilation, and air conditioning (HVAC) systems, the soft starter helps in managing the start-up and shut-down of motors, ensuring smooth operation and reducing energy consumption.

Technical Specifications

• Power Supply: 220V AC
• Motor Voltage Rating: Compatible with 220V motor applications
• Current Rating: Designed for motors within specific current ranges (consult datasheet for exact specifications)
• Ramp-Up Time: Adjustable to meet application requirements
• Ramp-Down Time: Adjustable for smooth deceleration
• Bypass Contactors: Integrated for improved efficiency
• Protection Features: Overload protection, phase loss detection, current limiting

Benefits

1. Enhanced Motor Longevity: By providing smooth starting and stopping, the ATS22C48Q reduces mechanical wear and stress on the motor, contributing to a longer operational life and reduced maintenance costs.
2. Improved System Efficiency: The built-in bypass contactors and current-limiting function enhance system efficiency by reducing energy losses and preventing excessive starting currents.
3. Reliability and Protection: Integrated overload protection and phase loss detection ensure reliable motor operation and safeguard against potential damage, improving overall system reliability.
4. Flexible Control: Adjustable ramp-up and ramp-down times offer flexibility in motor control, allowing for precise customization based on specific application needs.
5. Ease of Use: The user-friendly interface simplifies the setup and monitoring of the soft starter, making it easy to configure and adjust parameters for optimal performance.

Conclusion

The ATS22C48Q soft starter is a sophisticated solution for controlling the starting and stopping of electric motors in 220V power applications. Its advanced features, including smooth acceleration and deceleration, adjustable ramp times, and integrated protection functions, make it an ideal choice for a wide range of industrial and commercial applications. By enhancing motor performance, reducing mechanical stress, and improving system efficiency, the ATS22C48Q contributes to reliable and cost-effective motor control solutions. Its compact design and user-friendly interface further enhance its suitability for diverse automation environments.