Description
| range of product | Preventa Safety automation. |
|---|---|
| product or component type | Configurable safety controller. |
| safety module name | XPSMC. |
| safety use category | Category 4 maximum conforming to EN 954-1/EN/ISO. 13849-1. PLE maximum conforming to EN/ISO 13849-1. SIL 3 maximum conforming to IEC 61508. |
| type of start | Configurable. |
| standards | EN/IEC 60947-5-1. EN 574/ISO 13851. EN 1760-1/ISO 13856-1. EN/IEC 61496-1. IEC 61508. EN 954-1/EN/ISO 13849-1. EN/IEC 60204-1 |
| product certifications | UL TÜV CSA |
| [Us] rated supply voltage | 24 V DC – 20…20 %. |
| number of inputs | 32 |
| communication port protocol | CANopen with 1 SUB-D 9-pin male port(s), serial link,. transmission rate: 20 kbps, 50 kbps, 125 kbps, 250 kbps, 500 kbps, 800 kbps or 1 Mbps. Modbus with 1 RJ45 port(s), serial link, transmission rate: 1200 bps, 2400 bps, 4800 bps, 9600 bps or 19200 bps. |
| safety level | Can reach PL e/category 4 conforming to EN 954-1/EN/ISO 13849-1. Can reach SIL 3 conforming to IEC 61508. |
| function of module | Dynamic monitoring of hydraulic valves on linear presses. Eccentric press. Emergency stop monitoring, with or without time delay, 1 or 2-channel wiring. Enabling switch monitoring, 2 or 3 contacts Foot switch monitoring. Guard monitoring for injection presses and blowing machines. Guard monitoring with 1 or 2 limit switches Hydraulic press. Magnetic switch monitoring. Monitoring safety stop at top dead centre on eccentric press. Muting function of light curtains. Position selector. Safety mat monitoring. Safety time delays. Shaft/chain breaking monitor. Zero speed detection. Light curtain monitoring category 4 conforming to EN/IEC 61496. Two-hand control category 3 conforming to EN. 574/ISO 13851. |
|---|---|
| synchronisation time between inputs | Depending on configuration selected. |
| power consumption in W | 12 W |
| input protection type | External fuse 16 A. |
| [Uc] control circuit voltage | 28.8 V |
| maximum line resistance | 100 Ohm <2000 m. |
| output type | 2 relays, 2 NO contacts (4 NO total) circuit(s). Solid state, 6 circuit(s), volt-free. |
| breaking capacity | 180 VA holding AC-15 C300 relay output. 1800 VA inrush AC-15 C300 relay output. |
| breaking capacity | 2 A at 24 V for static output circuit. 1.5 A at 24 V (DC-13) time constant: 50 ms for relay output. |
| output thermal current | 4 A for both outputs simultaneously. 6 A for 1 output and 2 A for the other for relay. output. |
| [Ith] conventional free air thermal current | 16 A for relay output. 6.5 A for static output circuit. |
| associated fuse rating | 16 A gL for power supply. 4 A gL for relay output. 6 A fast blow for relay output. |
| minimum output current | 10 mA for relay output. |
| minimum output voltage | 17 V for relay output. |
| response time | Configurable : 20 ms or 30 ms with software XPSMCWIN. |
| [Ui] rated insulation voltage | 300 V (pollution degree 2) conforming to IEC 60647-5-1, DIN VDE 0110 part 1. |
| [Uimp] rated impulse withstand voltage | 4 kV overvoltage category III conforming to IEC 60647-5-1, DIN VDE 0110 part 1. |
| method of access | Slave. |
| exchange size | 14 words. |
| number of addresses | 1…127 for CANopen. 1…247 for Modbus. |
| parity | Even for Modbus. No for Modbus. Odd for Modbus. |
| data format | 1 start bit/8 data bits. 1 stop bit even or odd. 2 stop bits without parity. RTU (Remote Terminal Unit) mode. |
| supported modbus function | 01: 8-bit output data/32-bit input data. 02: 32-bit input data/8-bit output data. 03: information and errors. |
| local signalling | 48 LEDs |
| mounting support | Mounting plate. |
| depth | 153 mm. |
| height | 151.5 mm. |
| width | 74 mm. |
| net weight | 0.84 kg. |
| IP degree of protection | IP20 conforming to EN/IEC 60529. |
|---|---|
| ambient air temperature for operation | -10…55 °C. |
| ambient air temperature for storage | -25…85 °C. |
| Unit Type of Package 1 | PCE |
|---|---|
| Number of Units in Package 1 | 1 |
| Package 1 Height | 9.4 cm. |
| Package 1 Width | 17.8 cm. |
| Package 1 Length | 25.8 cm. |
| Package 1 Weight | 1.28 kg. |
| Unit Type of Package 2 | S04 |
| Number of Units in Package 2 | 6 |
| Package 2 Height | 30.0 cm. |
| Package 2 Width | 40.0 cm. |
| Package 2 Length | 60.0 cm. |
| Package 2 Weight | 8.305 kg. |
Introduction
The XPSMC32ZC is a safety controller from the Harmony XPS MC range by Schneider Electric. Designed to ensure the safety of machinery and industrial processes, the XPSMC32ZC integrates advanced safety functions with ease of use, offering robust protection for operators and equipment. This safety controller is essential in applications where reliable safety measures are critical to prevent accidents and ensure compliance with safety standards.
Overview of the Harmony XPS MC Range
The Harmony XPS MC range includes a variety of safety controllers designed to address different safety requirements in industrial settings. These controllers are known for their reliability, flexibility, and ease of integration into existing systems. They provide comprehensive safety solutions by monitoring safety devices and executing safety-related control functions, thereby ensuring the safe operation of machinery.
Key Features of the XPSMC32ZC
Advanced Safety Functions
The XPSMC32ZC safety controller is equipped with advanced safety functions, including emergency stop monitoring, safety door monitoring, two-hand control, and monitoring of safety mats, edges, and bumpers. These functions are critical in various industrial applications to ensure that machinery operates safely and that any potential hazards are promptly detected and mitigated.
High-Level Safety Certification
The XPSMC32ZC is certified to meet international safety standards, including ISO 13849-1, IEC 62061, and IEC 61508. It achieves Safety Integrity Level (SIL) 3 and Performance Level (PL) e, which are among the highest safety levels for industrial equipment. This certification ensures that the safety controller can reliably perform its intended safety functions, providing peace of mind to operators and maintenance personnel.
Flexible Configuration
The safety controller offers flexible configuration options, allowing users to tailor the device to their specific safety requirements. The XPSMC32ZC can be easily programmed using Schneider Electric’s safety configuration software, which provides an intuitive interface for setting up and modifying safety functions. This flexibility ensures that the controller can be adapted to a wide range of applications and safety scenarios.
Extensive Connectivity
The XPSMC32ZC features extensive connectivity options, including multiple input and output channels for connecting various safety devices and actuators. It also supports communication protocols such as Modbus and CANopen, enabling seamless integration with other control systems and devices within the industrial network. This connectivity ensures that the safety controller can efficiently communicate and coordinate with other components of the safety system.
Real-Time Monitoring and Diagnostics
Real-time monitoring and diagnostics are essential for maintaining the safety and efficiency of industrial operations. The XPSMC32ZC provides real-time monitoring of safety functions and status indicators, allowing operators to quickly identify and address any issues. The controller also includes diagnostic functions that provide detailed information about the status and performance of connected safety devices, helping to streamline maintenance and troubleshooting.
Applications of the XPSMC32ZC
Manufacturing and Assembly Lines
In manufacturing and assembly lines, ensuring the safety of operators and machinery is paramount. The XPSMC32ZC safety controller can monitor emergency stop buttons, safety doors, and other safety devices to prevent accidents and ensure that machinery operates within safe parameters. By providing reliable safety functions, the controller helps to minimize the risk of injuries and equipment damage, enhancing overall operational safety.
Material Handling Systems
Material handling systems, such as conveyors, robotic arms, and automated guided vehicles (AGVs), require robust safety measures to protect operators and equipment. The XPSMC32ZC can be used to monitor safety devices and control safety-related functions in these systems, ensuring that any potential hazards are quickly detected and addressed. This capability is crucial for maintaining the safety and efficiency of material handling operations.
Packaging and Processing Equipment
Packaging and processing equipment often involves moving parts and complex machinery, which pose significant safety risks. The XPSMC32ZC safety controller provides comprehensive safety monitoring and control functions, ensuring that machinery operates safely and that any safety breaches are promptly managed. This protection is vital for preventing accidents and ensuring compliance with safety regulations in packaging and processing environments.
Energy and Utilities
In the energy and utilities sector, safety is critical to prevent accidents and ensure the reliable operation of equipment. The XPSMC32ZC can be used to monitor and control safety devices in power plants, substations, and other utility facilities. By providing high-level safety functions and real-time diagnostics, the controller helps to enhance the safety and reliability of energy and utility operations.
Benefits of Using the XPSMC32ZC
Enhanced Safety
The primary benefit of the XPSMC32ZC safety controller is the enhanced safety it provides for operators and equipment. By reliably monitoring safety devices and executing safety-related control functions, the controller helps to prevent accidents and mitigate potential hazards, ensuring a safe working environment.
Compliance with Safety Standards
The XPSMC32ZC is certified to meet international safety standards, ensuring that it can reliably perform its intended safety functions. This certification helps organizations comply with safety regulations and standards, reducing the risk of legal liabilities and penalties.
Increased Operational Efficiency
By providing real-time monitoring and diagnostics, the XPSMC32ZC helps to maintain the efficiency of industrial operations. The controller enables quick identification and resolution of safety issues, minimizing downtime and ensuring that machinery operates within safe parameters.
Flexibility and Scalability
The flexible configuration options and extensive connectivity of the XPSMC32ZC make it a versatile solution for various safety applications. The controller can be easily adapted to meet changing safety requirements and integrated with other control systems, providing a scalable solution that can grow with the needs of the operation.
Installation and Configuration
Easy Installation
The XPSMC32ZC safety controller is designed for easy installation in industrial environments. It can be mounted on DIN rails and connected to safety devices and actuators using standard wiring. The compact design and straightforward installation process ensure that the controller can be quickly deployed and integrated into existing systems.
Intuitive Configuration
Configuring the XPSMC32ZC is simplified through Schneider Electric’s safety configuration software, which provides an intuitive interface for setting up safety functions and monitoring parameters. Users can easily define and modify safety logic, input and output configurations, and communication settings, ensuring that the controller meets the specific needs of the application.
Conclusion
The XPSMC32ZC safety controller from Schneider Electric’s Harmony XPS MC range is a versatile and reliable solution for ensuring the safety of industrial machinery and processes. With its advanced safety functions, high-level certification, flexible configuration options, and extensive connectivity, the XPSMC32ZC provides comprehensive protection for operators and equipment. By enhancing safety, ensuring compliance with standards, and improving operational efficiency, the XPSMC32ZC is an essential component for any industrial safety system.
